Advanced Membrane Manufacturing Apparatus for Hollow Fibers

The PMI Hollow Fiber Manufacturing Machine is an advanced system designed for the high-precision fabrication of hollow fiber membranes. The system enables researchers to control key fabrication parameters to produce fibers with tailored structural and transport properties for a wide range of filtration and research applications.

Specifications:

Mean Pore Size 0.01 – 50 microns
Length Up to 50 ft or more
ID, OD, & Wall Thickness Dependent on spinneret and polymer/needle dimensions
Pressure Capacity Up to 100 psi (pressure tanks)
Thermal Control Integrated RTD sensors with heaters
Material Compatibility Compatible with a wide range of polymeric materials

Features:

  • Automated Mixing: Polymer solutions are uniformly mixed under controlled temperature and pressure conditions to ensure homogeneity.
  • Precision Pumping: Continuous stirring and controlled pumping to the spinneret ensure consistent fiber formation.
  • Pressure Control: High-pressure tanks (up to 100 psi) maintain stable operating conditions for solution delivery.
  • Integrated Coagulation System: Fibers enter a temperature-controlled coagulation bath immediately after extrusion to induce phase inversion and structural formation.
  • Flow Regulation: Pneumatic flow controllers enable precise adjustment of polymer and bore fluid flow rates.
  • Post-Processing Unit: Includes washing tanks and a collection drum for proper cleaning and handling of the fabricated hollow fibers.
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    • Advanced Research Platform: The system is designed for high accuracy, repeatability, and ease of operation, making it suitable for both academic and industrial R&D applications.
    • Process Flow: Hollow fiber fabrication begins with polymer solutions prepared and maintained in pressure vessels under controlled temperature conditions.
    • Fiber Formation: The polymer solution is extruded through a specialized spinneret, forming hollow fibers via phase inversion mechanisms.
    • Immediate Stabilization: The nascent fibers pass through a coagulation bath, where solvent–non-solvent exchange solidifies the membrane structure before washing and collection.
    • Customizable Performance: Key parameters such as flow rate, temperature, and composition can be adjusted to achieve desired pore size, porosity, and morphology. The resulting membrane characteristics can be validated using techniques such as liquid–liquid porometry.

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